Solar Beads Could Cut Costs By 50%

by Justin Thomas •


Here’s another solar innovation that could reduce cost of solar energy by as much as 50%. A company in Japan has developed a novel way of making solar cells with arrays of thousands of tiny silicon spheres surrounded by hexagonal reflectors. The key advantage of the system is that it reduces the total amount of silicon required, says Mikio Murozono, president of Clean Venture 21, based in Kyoto, Japan. “We use one-fifth of the raw silicon material compared with traditional PV cells,” he says.

spherical_cells_x220.jpgThis can make a huge difference to the overall cost of producing solar cells, says Howard Branz, principal scientist at the National Renewable Energy Laboratory‘s National Center for Photovoltaics, in Golden, CO. “About 20 to 30 percent of the cost of a solar-cell module is in the cost of the raw silicon,” he says.

CV21 started production of its cells in October; the first of its 10-kilowatt modules go on sale this month. While these modules will initially cost about the same as the traditional variety, the price is set to drop by 30 percent in 2008, as production increases in May from 1,000 cells a day to 60,000 cells a day, says Murozono. The ultimate goal is to make them 50 percent cheaper than existing cells by 2010, he says.

Spherical solar cells were originally proposed by Texas Instruments about 30 years ago, says Branz. But while they had the potential to reduce the amount of silicon used, they brought with them a host of new problems. Their curved surfaces, for example, can cause more light to be reflected, which reduces their efficiency. What’s more, only half of the sphere ends up actually being exposed to light. Significant gaps also tend to form between the spheres when arranged in arrays, which can further reduce the efficiency of the solar cell.

CV21’s solution was to place each of the one-millimeter-diameter silicon spheres in its own hexagonal aluminium reflector. These work like car headlights but in reverse, ensuring that any light hitting the reflector is directed toward the sphere. When this approach is used, even the underside of the sphere is utilized. The hexagonal shape of the reflectors allows them to be slotted together without dead space between them. “Effectively, these are mini-concentrators,” says Branz.

The spheres themselves consist of a positively doped (p-type) ball of silicon. The ball’s surface is treated to make it negatively doped (n-type), and an antireflective coating is also added. These two outer layers form the basis of the photovoltaic semiconductor material. The spheres are then bonded to an electrode on a flexible foil substrate via a hole at the bottom of the reflector.

Via: Technology Review

Comments 5

  1. Wally – there is one and only one reason why you don’t see solar on every roof – grid power is cheaper. When we all start charging electric car batteries and the demand/price of grid power increases everyone will want PV – then the economy of scale will bring down the relative price. And we will all be thankful that someone has been bothering to do this research.

  2. i think its all a money making scam, I’ve been reading for years about the latest breakthroughs in solar technology, and have yet to see one on someones roof – i think it’s all about getting government or private investments – just look at nanosolar, where are their mass produced panels !

  3. I’d like to see this technology combined with the full spectrum PV work that is almost ready for production.

  4. Man, I wish this and nanosolar would get this stuff out. In texas we have tons of solar, and it could be great if this stuff gets to market.

Leave a Reply

Your email address will not be published. Required fields are marked *